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Tech 101

Tech 101-Thurst Bearing Info

by Fran Pepi
      Recently I was on a race websites tech forum and there was a discussion about engine thrust bearing failure and the blame game that ensues. The engine guy blames the transmission builder and visa versa. There was some very useful information on this forum. Much of it came from research done in the 80’s by the AERA (Automotive Engine Rebuilders Association).
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Tech 101

by Fran Pepi
     It’s late October and the racing here in Western New York is over. Now it’s a 5 month wait until next season which makes it a great time to regroup, perform maintenance, and of course make upgrades. An upgrade is what I plan to do. I want to make the switch to E85 for 2010. Paying almost $9 a gallon for 110 race gas has really taken a bite out of my already small budget. At a little over $2 a gallon and being able to support compression ratios of about 14:1, you can’t go wrong. I recently talked to a friend and fellow racer, Ron Wentland, who has been running E85 and also doing E85 carbs for a couple years. He gave me some good info on carb mods and where to baseline the setup and also some minimum requirements for the fuel system.
 
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Tech 101

by Fran Pepi
   I covered the importance of degreeing a camshaft in a Tech 101 article a few years back but I thought I’d revisit part of it. Most of you that are reading this more than likely know all this but I think a lot of beginners in our sport do not. I was asked a question the other day about degreeing a cam and realized that many undervalue the importance of doing this.
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Ethanol and Alcohol Discussion!

By Fran Pepi      

     It’s now the end of July and the weather here in Western New York has been pretty crappy. Too much rain and temperatures below normal! Last month I talked about E85 and its use as money saving race fuel. This month I’d like to provide a bit more info and to explain the difference between ethanol, the “E” in E85 and methanol which is another type of alcohol. Methanol is now produced synthetically from natural gas and coal gas. It’s also produced from the gasification of renewable biomass materials, such as wood and materials from paper mills. It’s also used in the manufacture of formaldehyde. This is NOT the alcohol you drink. It is toxic and as little as 5 ml (1 teaspoon) could kill you if ingested. It also can be absorbed through the skin or vapors inhaled which can cause health issues with repeated exposure. With only 1/8 the heat produced compared to gasoline, you need to run a lot more of it for the same BTU output. It also has a BTU output that’s about 25% less than ethanol. Another issue is that it’s a mild acid and plays havoc with aluminum components unless they’re anodized. Its cooling effect helps increase volumetric efficiency and allows higher compression ratios. You also need to burn twice as much as ethanol to compare with gasoline’s energy output.      

      Ethanol is produced mainly from the fermentation of starches such as corn and other20grain which are a renewable resource. Its high octane rating makes it a very good race fuel. In 2007, the Indy Racing League switched to ethanol and Henry Ford’s 1908 Model T was made to run on alcohol. It is less corrosive than methanol and less toxic. It’s the alcohol you find in your favorite beverages. Ethanol burns cleaner with combustion byproducts of mainly carbon dioxide and water. You can also make your own ethanol at home using a homemade still just like they did during Prohibition. Just do a search on the web and you’ll find plenty of information on it. You will need a license from the Bureau of alcohol, tobacco and firearms and if you produce less than 10,000 gallons per year, it’s a lot easier and supposedly easy to obtain. I don’t know what kind of permits you would need from your local town to produce it at home. As for E85, it would be a great way to control the percentage by making your own. This would help with summer/winter blend issues. Questions and comments are welcome and can be sent to me at This e-mail address is being protected from spambots. You need JavaScript enabled to view it .

 

Tech 101

by Fran Pepi
    Racing is getting to be even more expensive in this recent economic climate that was caused, in my opinion, by greedy corporations, liberal politicians and people living beyond their means. Sorry, but I had to get my thoughts in there! For myself personally, I am having a hard time paying for my racing hobby, especially without a sponsor. I try to save money wherever I can and fuel is a big expense and a wallet buster to say the least. Currently (2009) I am paying $8.79 per gallon for VP C-10 and have been looking for an alternative. I was thinking of going back to AV gas like I ran years ago which was always $2 to $3 a gallon cheaper.
    A different fuel which is becoming more readily available is E85. This fuel is a combination of Ethanol (85%) and Gasoline (15%). At my home track there are a handful of racers running this fuel and it’s a quarter of the cost of race gas. As of the time of this article, E85 is about $2/gallon! The only problem is that there are only a couple of stations offering it in the Buffalo area. I have been doing a bit of research on it and found a pretty cool website called Raceone85.com. They sell kits to convert Holley 4150’s and 4500’s over to E85. The motor will need about 30% more fuel than it does on gas and this may require upgrading the fuel system. One of the guys I race with, Ron Wentland, runs it and also does carb modifications for E85. He said a lot of the kit s are not just an easy bolt on. The main body has to have the right size boosters. Some are ok and some will need new boosters. It seems that the older carbs are better suited for modification. He recommends getting another core to modify so you don’t ruin a good gas carb. You can also purchase a complete carburetor from a variety of sources. Obviously there is a learning curve to get the combination setup and running properly. In an upcoming article, I’ll have examples of guys that switched and what they went through to get their combinations figured out. It’s also a good idea to get a fuel tester so you know the percentage of alcohol in the fuel for consistency. In the colder climate areas, there is a difference between summer and winter fuel. The winter blend has less of an ethanol percentage for easier starting in the cold weather.
    I have one worry about E85 and that is once more and more vehicles start to run this fuel, the oil companies will jack the price up to near that of regular gasoline. Look at diesel fuel, it used to be a lot cheaper than gas. In 2007-2008 when fuel prices were at an all time high, diesel went higher than gasoline. Instead of E85 being a money saver and a green fuel, it’ll be only a green fuel. I’m sure the present administration will have a hand in that too! Just my opinion. Sorry, I couldn’t help it! Questions and comments can be sent to me at This e-mail address is being protected from spambots. You need JavaScript enabled to view it .
 
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